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BO CO U T
PHN XNG SN XUT DCH LN MEN T SN
CNG SUT : 68 TN DCH LN MEN
Ph Yn 3-2006
CNG TY TNHH TT
BO CO U T
PHN XNG SN XUT DCH LN MEN T SN
CNG SUT : 68 TN DCH LN MEN
Ch u t:
CNG TY TNHH TT
CHNG 1 : CH U T V CN C THIT LP D N
1.1- Tm tt v ch u t v d n u t :
1.1.1- Tm tt v ch u t :
-
a im :
in thoi :
Ngnh ngh sn xut kinh doanh : Sn xut, ch bin cn, ru, ga CO2 v nc
gii kht cc loi.
1.1.2- D n u t :
-
Sm phm :
+ Dch ng ln men : Cng sut 68.000 tn/nm
Cht lng cn phm dng trong ngnh thc phm pha ch ru cc loi yu
cu ngy cng cao. Nhng cht lng cn tinh ti Cng ty sn xut t mt r c
hm lng Anhut, mi thm cha t yu cu ca th trng s dng pha
ch lm ru cc loi.
Tnh hnh s dng cn trong cc ngnh cng nghip khc nh m phm, cng
nghip ngnh t ... ngy cng tng. c bit v vn bo v mi trng,
ngun ti nguyn sn c ngy cng kit, do nhu cu s dng cn sn xut
cc sn phm thay th dn ti nguyn sn c nh xng ... tr nn ht sc cn
thit.
Trong tnh hnh hin nay, nhu cu v ngun liu sn xut cn, ru t nguyn
liu mt r ang gp nhiu kh khn. Trong khi rt nhiu ngnh cng nghip
thc phm khc cng s dng mt r lm nguyn liu sn xut. Mt khc Chnh
ph c chnh sch quy hoch v ngnh sn xut ng trong c nc chun b
gia nhp AFTA, do vic cnh tranh v thu mua nguyn liu (mt r) sn xut
trn c nc xy ra rt gay gt.
p ng nhu cu v cht lng cn phc cho ngnh cng nghip thc phm
ngy cng cao ca th trng.
+ Sn tuyn : St lt trc khi nghin phi a qua sn tuyn loi ct sn, kim
loi nh trong nguyn liu.
+ Nghin nguyn liu : Nguyn liu sn lt c m khong 14% c a vo
my nghin mc ch ph v mng t bo ca nguyn liu, gii phng cc ht
tinh bt ra khi m gip cho qu trnh h ho v ng ho thun li hn. Bt
thu c sau khi nghin c trn vi nc theo t l 1:4 = bt kh: nc. Sau
khi bt c trn u ta em i h ho.
+ H ho : Nhm mc ch tip tc ph v mng t bo cn li trong nguyn liu,
gii phng cc ht tinh bt v chuyn tinh bt sang dng ho tan gip cho qu
trnh ng ho c thunh li. Ni nu cho l nhng ni hai v, hi i vo
gia hai lp v cp nhit cho qu trnh nu. Bn trong c cnh khuy. Dch
h cho trc khi chuyn n thit b h ho cn a qua thit b lm lnh
lnh ngui dch h cho.
+ ng ho : nhm chuyn tinh bt sang cc dng ng ln men c. u
tin cho khong 13 n 15% dch Amylaza ca m ng ho vo, khuy u,
m nc lm lnh ri t t cho cho vo vi tc sao cho khi ht cho th
nhit t 60% C. Tip n cho ht dch Amylaza cn li vo, ngng khuy,
ng van nc lm lnh ri yn t 15 n 20 pht cho Amylaza chuyn ho
tinh bt thnh ng ln men c. Sau c cch khuy hot ng, m nc
lm lnh n nhit ln men l 28 - 30 0C tin hnh ln men.
+ Ln men:
Nhn ging men:
Men ging c mua t ni chuyn sn xut men v c pha long theo yu
cu (S t bao nm men c trong 100ml dch men t 100 - 120 triu t bo) thng
cha ri a vo cc thung ln men vi t l thch hp vi dch ng ho. Dung
dch thng chim t 10% n 20% dung dch ng ho.
Qu trnh pha long nm men ch c hnh ln khi ng u tin v khi men
thot ho. Cn trong qu trnh sn xut th lng men ging c ti s dng t cc
thng ln men kt thc (dm chn) nh my ly tm rch b men. B men sau khi thu
c ra sch, hot ho (dit nm men di) v kim tra cht lng trc khi cp cho
cc thng ln men.
Qu trnh ln men :
Qu trnh ln men l qu trnh chuyn cc loi ng ln men c thnh ru, kh
CO2v cc sn phm trun gian khc. Hn hp ny c gi l dm chn. Trong qu
trnh ln men th mt lng ln nhit to ra ta phi tin hnh lm mt dch ln men
duy tr nhit ln men ti u 30 - 310C , pH = 4,2 - 4,5. Thi gian ln men 48-72 gi.
Dm chn sau khi thu c c nng ru t 7 - 8% theo th tch c a i chng
ct.
+ Chng ct :
Khng phi u t thm m s dng h thng thp hin c nh sau : Thit bao gm
cc thp thp A (thp th) , thp B (thp ly cn bn tinh), thp C (thp luyn cn tinh)
thp D (thp tch cn u)
Nguyn
( m t r )
liu
Nghin
Pha long
H ho
Axits ho + B sung
dinh dng
ng ho
St trng
Dch ln men
Dch ln men
Men ging
Pht trin
Dch ln men
Dch ln men
Dch ln men
Dch ln men
Ghi ch : Cc hng mc trong khung l u t mi
Dch ln men
Nguyn liu mt r : Mt r sau khi pha long v b sung cc cht dinh dng,
st trng v iu chnh pH theo yu cu c cha thng cha.
* Ln men :
-
Men ging: Phi trn hm lng dch men ging theo t l tng loi nguyn
liu phi trn.
Phng php ln men : Phng php ln men gin on, Dch men ging
chim t l 10-20% lng dch ln men. Thi gian ln men t 48 gi n 52 gi
ta thu c dm chn.
: 12-14%
Tinh bt
: 65-70%
Protein
: 1,75%
Cht tro
: 1,79%
Cht bo
: 0,87%
Cenlul
: 3,38%
: 10,61%.
: 0,19 kg
+ Men Amylaza
: 0,32
+ Tiu hao in
: 30kw
+ Tiu hao hi
: 50kg
3.4.2- Ch vn hnh :
-
3.4.4- Phng n cp hi :
-
3.4.5- Phng n cp nc :
-
3.4.6- Phng n thot nc, phng n phng chy, cha chy v phng n
chng st :
-
Phng n chng st : Phn xng chun b nguyn liu d kin t trng vng
bn knh bo v ca kim thu st hin c ca nh my. Nh vy khng cn phi
u t mi.
D n phn xng sn xut ch bin dch ln men giao cho Cng ty TNHH Tt
lm ch u t. T chc thc hin d n theo ng quy ch qun l cht lng
xy dng cng trnh v quy ch u thu ca Chnh ph.
Sau khi u t xong, phn xng ch bin dch ln men giao cho phn xng
cn qun l.
Tuyn mi v o to ngn hn :
S lng : 18 ngi
: 53.856.000 ng/nm
Tng cng
: 370.656.000 ng/nm
10.476.87.805
Trong : - Vn u t c nh
9.012.998.594
1.463.876.211
7.2- Gi tr u t
9.012.998.594
Trong : - Thit b
5.661.572.000
- Xy dng
1.671.818.182
- Chi ph khc
824.125.237
122.144.157
- Thu GTGT ti sn c nh
733.339.018
- Vn lu ng
Thit b sn xut
6.958.274.000
Xy dng c bn
2.054.724.288
9.012.998.594
Cng
7.4- Nhu cu vn lu ng :
TT
Khon mc
Tng mc lun
Nhu cu vn
18.870.000.000
943.500.000
5.848.000.000
367.200.000
153.176.211
153.176.211
Cng
1.463.876.211
Vn t c : (30%)
= 2.703.899.578 ng
Vn vay (70%)
= 6.309.099.016 ng
Gi tr huy ng (ng)
Tin li
30%
1.892.729.705
49.968.064
60%
3.785.459.409
66.624.086
10%
630.909.902
5.552.007
Cng
6.309.099.016
122.144.157
Cng sut
: 12.376 tn sn kh/nm
Cng sut
S ngy sn xut
TT
I
Khon mc
VT
n gi
Sn kh
Tn
1.500.000
0,182
Men Amylaza
Kg
30.000
0,150
Kwh
1.100
20,000
Kg
1.600
40,000
II
Tng s lao ng
: 24 ngi
: 1.100.000 ng/thng
Tng lng
: 316.800.000 ng
Nm 1
: 50.000.000 ng
Nm 2
: 50.000.000 ng
Cc nm tip theo
:100.000.000 ng
Hng mc
VT
Sn kh
Mt r
Khi lng
Kg
1.000,00
1.000,00
Cht kh
Kg
860,00
800,00
Tinh bt
Kg
680,00
Nc pha long
Kg
4.633,20
Kg
95,00
ng ln men c
Kg
5.493,000
400,00
Kg
5.493,20
3.401,36
0,1820
0,294
Kg/kgdd
2.601,36
Li nhun
sau thu
Vn u t
Khu hao
Gi tr
cn li
Thu nhp
Chnh lch
9.012.998.594
822.470.064
901.299.859
1.723.769.923
-7.289.228.670
915.731.348
901.299.859
1.817.031.207
-5.472.197.463
960.625.805
901.299.859
1.861.925.664
-3.610.271.799
1.041.520.262
901.299.859
1.942.820.121
-1.667.451.678
1.122.414.719
901.299.859
2.023.714.578
356.262.901
1.203.309.176
901.299.859
2.104.609.035
2.460.871.936
1.284.203.633
901.299.859
2.185.503.492
4.646.375.429
1.365.098.090
901.299.859
2.266.397.949
6.912.773.379
1.386.751.781
901.299.859
2.288.051.640
9.200.825.020
10
1.386.751.781
901.299.859
2.288.051.640
11.488.876.660
11.488.876.659
9.012.998.590
Cng
9.012.998.594
20.501.875.249
Nm 0 ng vi nm xy dng
7.8.1- Kh nng ho vn :
Cng ty s dng thu nhp sau thu khu hao c bn hng nm v gi tr cn
li chi tr thu hi vn u t d n.
LN sau thu +
KHCB
KN hon vn =
Vn u t
= 2,275
I =
7.9.1- Kh nng ho vn :
9.012.998.594
= 0,856%
Vn u t
Thu nhp
Gi tr
cn li
Sut CK
= 10,272%
9.012.998.594
Thu nhp
c chit khu
Chnh lch
1.723.769.923
0,9068
1.563.198.204
-7.449.800.390
1.817.031.207
0,8224
1.494.279.655
-5.955.520.735
1.861.925.664
0,7458
1.388.566.182
-4.566.954.553
1.942.820.121
0,7458
1.313.928.059
-3.253.026.495
2.023.714.578
0,6763
1.241.146.375
-2.011.880.120
2.104.609.035
0,6133
1.170.522.920
-841.357.200
2.185.503.492
0,5562
1.102.287.151
260.929.951
2.266.397.949
0,5044
1.036.607.048
1.297.536.998
2.288.051.640
0,4574
949.026.980
2.246.563.978
10
2.288.051.640
0,4148
860.623.712
3.107.187.691
0,3761
12.120.186.286
Cng
9.012.998.594
20.501.875.249
Nm 0 ng vi nm xy dng
7.9.2- Thi gian ho vn c chit khu :
Ta thy nm th 7 thu hi c vn u t v c d, ta tnh s thng cn ca
nm th 7 nh sau : S vn u t thu hi nm th
su
S thng
Nm
Vn u t
Thu nhp
Sut CK
= 10,272%
- 9.012.998.594
Thu nhp
c chit khu
1.723.769.923
0,9068
1.563.198.204
1.817.031.207
0,8224
1.494.279.655
1.861.925.664
0,7458
1.388.566.182
1.942.820.121
0,7458
1.313.928.059
2.023.714.578
0,6763
1.241.146.375
2.104.609.035
0,6133
1.170.522.920
2.185.503.492
0,5562
1.102.287.151
2.266.397.949
0,5044
1.036.607.048
2.288.051.640
0,4574
949.026.980
10
2.288.051.640
0,4148
860.623.712
20.501.875.249
0,3761
12.120.186.286
Cng
- 9.012.998.594
Chnh lch
Nm 0 ng vi nm xy dng
SCFt(P/Ft,I
%,t)
PIp
Trong :
SCFt(P/Ft,I%,t)
P
PIp
: Tng mc u t ca d n
12.120.186.2
85
=
= 9.012.998.59
1,3
4
NPV = - P + SCFt(P/Ft,I%,t)
Trong :
: Gi tr u t ca d n ti thi im nm sn xut.
CFt
: Thu nhp ca d n
Vn u t
Li nhun sau
thu
Khu hao
Gi tr
cn li
Thu nhp
hng nm
-9.012.998.594
Sut CK
I = 10,272%
1
Hin gi
Vn u t
Thu nhp
-9.012.998.594
822.470.064
901.299.859
1.723.769.923
0,90684852
1.563.198.204
915.731.348
901.299.859
1.817.031.207
0,822374238
1.494.279.655
960.625.805
901.299.859
1.861.925.664
0,745768861
1.388.566.182
1.041.520.262
901.299.859
1.942.820.121
0,676299388
1.313.928.059
1.122.414.719
901.299.859
2.023.714.578
0,613301099
1.241.146.375
1.203.309.176
901.299.859
2.104.609.035
0,556171194
1.170.522.920
1.284.203.633
901.299.859
2.185.503.492
0,504363024
1.102.287.151
1.365.098.090
901.299.859
2.266.397.949
0,457380862
1.036.607.048
1.386.751.781
901.299.859
2.288.051.640
0,414775158
949.026.980
10
1.386.751.781
901.299.859
2.288.051.640
0,376138238
860.623.712
11.488.876.659
9.012.998.590
20.501.875.249
Cng
-9.012.998.594
-9.012.998.594
12.120.186.286
Ghi ch : Nm 0 l nm xy dng d n :
VPV = 12.120.186.285 - 9.012.998.594
NPV = 3.107.187.691
Trong 10 nm ca thi k phn tch d n, thu nhp t c qui v hin gi tr i gi
u t l : 3.107.187.691 ng. Ta thy NPV >0 d n c hiu qu.
Vn u t
Li nhun sau
thu
Thu nhp
hng nm
Khu hao
-9.012.998.594
I1 = 18%
Hin gi
I1 = 16%
I2 = 18%
1,0000
1,0000
-9.012.998.594
-9.012.998.594
822.470.064
901.299.859
1.723.769.923
0,8621
0,7475
148.008.555
1.460.821.969
915.731.348
901.299.859
1.817.031.207
0,7432
0,7182
1.350.350.184
1.304.963.521
960.625.805
901.299.859
1.861.925.664
0,6407
0,6086
1.192.856.964
1.133.225.442
1.041.520.262
901.299.859
1.942.820.121
0,5523
0,5158
1.073.002.258
1.002.085.005
1.122.414.719
901.299.859
2.023.714.578
0,4761
0,4371
963.516.850,3
884.584.293,3
1.203.309.176
901.299.859
2.104.609.035
0,4104
0,3704
863820477,8
779.613.564,4
1.284.203.633
901.299.859
2.185.503.492
0,3538
0,3139
773.295.673,4
686.084.256,5
1.365.098.090
901.299.859
2.266.397.949
0,3050
0,2660
691.309.069,9
602.948.348,9
1.386.751.781
901.299.859
2.288.051.640
0,2630
0,2255
60.164.999,3
515.855.133
10
1.386.751.781
901.299.859
2.288.051.640
0,2267
0,1911
518.663.790,8
437.165.367
11.488.876.65
9
9.012.998.59
0
20.501.875.24
9
501.475.226
-205.651.693
Cng
-9.012.998.594
Ghi ch Nm 0 l nm xy dng d n
Vi I1= 16
NPV1 = 501.475.226
Vi I2= 18
NPV2 = -205.651.693
NPV1
Ta c IRR + I1 + (I2- I1)
NPV1 + INPV2I
=> IRR = 17.42%
Sn lng
Gi bn
Tng bin ph
Tng nh ph
Sn lng
Doanh thu
ho vn
68.000
412.000
25.088.656.000
1.875.024.466
65.227
26.873.680.466
68.000
412.000
25.088.656.000
1.655.494.906
64.913
26.744.150.906
68.000
412.000
25.088.656.000
1.593.141.493
64.762
26.681.797.493
68.000
412.000
25.088.656.000
1.480.788.081
64.489
26.569.444.081
68.000
412.000
25.088.656.000
1.368.434.668
64.216
26.457.090.668
68.000
412.000
25.088.656.000
1.256.081.255
63.944
26.344.737.255
68.000
412.000
25.088.656.000
1.143.727.743
63.671
26.232.383.743
68.000
412.000
25.088.656.000
1.031.374.430
63.398
26.120.030.430
68.000
412.000
25.088.656.000
1.001.299.859
63.325
26.089.955.859
10
68.000
412.000
25.088.656.000
1.001.299.859
63.325
26.089.955.859
B/qun
68.000
412.000
25.088.656.000
1.340.666.676
64.127
26.420.322.676
Nh vy :
- Sn lng ho vn bnh qun hng nm ca d n l :
64.127 Tn dch ln men /nm
- Doanh thu ho vn bnh qun l :
26.420.322.686 ng/nm
Hng mc
Gi tr (ng)
28.016.000.000
Np ngn sch Nh nc
446.789.648
370.656.000
1.148.887.666